Concrete Pouring and Finishing Risk Assessment

Last Updated: February 2nd, 2023/Views: 6261/4.6 min read/
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Concrete pouring and finishing refers to the process of casting concrete into a mold and smoothing it to achieve a desired surface finish. The steps involved in concrete pouring and finishing include preparing the forms, mixing the concrete, pouring the concrete into the forms, consolidating the concrete, smoothing the surface, and curing the concrete. The final surface finish of the concrete can range from rough to smooth and can be achieved through various techniques such as troweling, floating, and edging.

Operations
  • Preparation of forms: Setting up the mold or forms to hold the concrete in place during curing.
  • Mixing the concrete: Creating a mixture of cement, aggregate, water, and any other additives in the correct proportions.
  • Pouring the concrete: Transferring the mixed concrete into the forms, ensuring that it is evenly distributed.
  • Consolidation: Removing any air pockets in the concrete through vibration or manual rodding.
  • Smoothing the surface: Applying finishing techniques such as troweling, floating, or edging to achieve the desired surface texture.
  • Curing the concrete: Allowing the concrete to set and harden over time, typically by covering it with plastic or damp cloth.
  • Clean-up: Removing the forms and cleaning up any leftover materials.
Hazards
  • Slip, trip, and fall hazards: Wet concrete can create slippery surfaces, increasing the risk of falls.
  • Silica dust exposure: Inhaling silica dust created during the finishing process can cause lung disease.
  • Noise pollution: The use of power tools and equipment during concrete pouring and finishing can produce excessive noise levels.
  • Chemical exposure: Concrete components, such as cement and chemicals used in curing, can cause skin irritation and other health issues.
  • Electrocution hazard: Contact with electrical equipment and power tools can result in electrocution.
  • Muscle strain and injury: Repetitive manual tasks and heavy lifting can lead to musculoskeletal injuries.
  • Fire hazard: Certain chemicals and materials used in concrete pouring and finishing can increase the risk of fire.
Controls
  1. Slip, trip, and fall hazards: To prevent slips, trips, and falls, it is important to take the following precautions:
    • Use non-slip mats or treads on wet surfaces to provide better traction.
    • Keep the worksite clean and organized. This includes removing any debris or obstacles that could create a tripping hazard.
    • Ensure that all workers wear appropriate footwear with slip-resistant soles.
  1. Silica dust exposure: Silica dust created during the concrete finishing process can cause lung disease if inhaled. To minimize silica dust exposure, the following controls should be implemented:
    • Use water to control dust when possible. For example, mist the surface of the concrete as it is being smoothed to reduce the amount of dust generated.
    • Utilize dust suppression systems, such as vacuums or enclosures, to capture dust at its source.
    • Provide respiratory protection for workers who are exposed to silica dust. This may include disposable masks or half-face respirators, depending on the level of exposure.
  1. Noise pollution: The use of power tools and equipment during concrete pouring and finishing can produce excessive noise levels that can lead to hearing damage. The following controls can help reduce noise exposure:
    • Provide workers with hearing protection, such as earplugs or earmuffs, to reduce the amount of noise that enters their ears.
    • Use noise-reducing equipment and techniques, such as sound-proof barriers, mufflers, and low-noise tools.
    • Conduct regular noise surveys to monitor noise levels and make changes as needed to reduce exposure.
  1. Chemical exposure: Concrete components, such as cement and chemicals used in curing, can cause skin irritation and other health problems if not handled properly. The following controls can help reduce chemical exposure:
    • Train workers on the proper handling of chemicals, including information on the hazardous properties of each product and the associated risks.
    • Provide personal protective equipment (PPE) such as gloves and eye protection to workers who are handling chemicals.
    • Properly store and label chemicals to ensure that they are not misused or accidentally mixed with other substances.
  1. Electrocution hazard: Contact with electrical equipment and power tools can result in electrocution. To prevent electrical hazards, the following controls should be implemented:
    • Ensure that electrical equipment is properly maintained and regularly inspected for frayed cords or damaged wiring.
    • Provide workers with electrical safety training, including information on electrical hazards and the proper use of electrical equipment.
    • Use Ground Fault Circuit Interrupters (GFCIs) on electrical tools to quickly interrupt the flow of electricity in the event of a ground fault.
  1. Muscle strain and injury: Repetitive manual tasks and heavy lifting can lead to musculoskeletal injuries. The following controls can help reduce the risk of injury:
    • Provide workers with proper lifting training, including information on safe lifting techniques and the proper use of mechanical lifting aids.
    • Use mechanical lifting aids, such as hoists or hand trucks, to reduce the amount of manual lifting required.
    • Rotate workers to reduce the amount of time spent performing repetitive tasks.
  1. Fire hazard: To prevent fire hazards in concrete pouring and finishing, the following controls should be implemented:
    • Store flammable liquids in approved containers such as safety cans or flammable storage cabinets.
    • Have fire extinguishers readily available on the worksite and ensure that all workers are trained in their use.
    • Conduct regular fire drills to ensure that workers are familiar with emergency evacuation procedures.
    • Ensure that electrical equipment is properly maintained and free of defects, which can increase the risk of fire.
    • Store hot work materials, such as welding equipment, in a designated area away from flammable liquids or materials.
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